Tank Cleaning Systems

Product Details:

We are honoured to be associated with many large diameter tank cleaning contractors who have become agents of change. Generally these tanks are cleaned manually by erecting a scaffolding in the tank. Personnel enter these tanks and clean them manually by jetting standing on the temporary scaffolding. This is a major health hazard and prone to accidents.

Tristar systems are custom built to enable the contractors to handle tanks of different diameters and cargo.

Application

1. Cleaning of Hydrocarbon Tanks.
2. Pre Commissioning Cleaning.
3. Cleaning of Spheres.
4. Cleaning of Oil Tankers.

Problem

• Manual Cleaning – Health hazard.
• Inconsistent cleaning – Roof and other areas are hard to reach.
• Highly time consuming.

Solution

• Portable CIP which can handle multiple cargos and diameters.

Benefit

• No confined space entry for cleaning.
• 100% Coverage.
• Saving of Water and chemicals – Recirculation cleaning.

Product Details:

ISO tanks are used to carry a variety of products over land and sea. These tanks need to be cleaned after every product delivery. The tanks have to pass strict tests before accepting next product. The products carried can be hazardous which would require cleaning without man entry.

We provide cleaning systems operating from 15 bar to 120 bar for this application which would ensure your tanks are cleaned without man entry. Kindly contact us for more details and process on how to clean.

Problem

• Manual Entry
• Reliability

Solution

• High Pressure Cleaning System.
• Steaming post cleaning.

Benefit

• 100% internal surface cleaning.
• Recirculation cleaning to optimise usage of wash fluid.
• Multiple wash fluid combinations can be used depending on the nature of the cargo.

Additional Information:

• Item Code: NA
• Production Capacity: As per client requirement
• Delivery Time: 1 -2 week
• Packaging Details: In Wooden Crates box

Product Details:

The Alfa Laval GJ PF tank cleaning machine was specifically engineered to offer the most efficient and effective cleaning for vessels with capacities of 5,000 to 25,000 gallons. This durable machine offers optimal cleaning at a variety of pressures and flows.

The sanitary design of the GJ PF makes it ideal for use in a variety of applications from food & beverage to transportation and chemical, for both portable and permanent applications. All components of the GJ PF are made from FDA compliant materials.

The key to the GJ PF's versatility and durability is the use of an oversized gear head that efficiently generates the proper torque to rotate the unit. The larger components last 20-30% longer than traditional drive mechanisms, making the GJ PF our most durable design to date.

The large gear reduction allows the GJ PF to operate at lower pressures and higher flows when compared to other tank cleaning machines. Like other Alfa Laval tank cleaning machines, the GJ PF uses the same proven Alfa Laval impingement cleaning pattern, scouring 100% of the tank, every time.

Product Details:

The GJ 10 is the first and only automated tank cleaning machine capable of getting 100% of residual fuel, dirt and sludge out of underground storage tanks. 

Designed to fit through standard UST inlets, this lightweight unit is fluid driven and requires no external power supply to clean any size storage tank. Its powerful 360 degree rotary jets blast away contaminants and break up dirt and sludge that can be conveniently vacuumed away. 

It's the the only machine small enough to fit into USTs, yet with enough power to clean 100% of the interior. It easily puts the contaminant-laden sludge into solution which allows for complete liquid extraction and thorough tank cleaning. 

Using a GJ 10, you can quickly clean the tanks and have them ready to accommodate the next load without the risk of contamination. Responding to the needs of the petroleum and contract cleaning industries, we are the only source for an effective way to fully clean your fuel storage tanks.

Product Details:

A quantum leap in tank cleaner durability, efficiency, and price, the Alfa Laval GJ 9 is a totally new tank cleaning system.  The GJ 9 tank cleaning machine offers compact cleaning for small and mid-sized tanks with fewer parts, and a highly durable design, providing superior performance at an affordable price, making it the ultimate tote washer. 

Fewer parts means fewer breakdowns and lower maintenance costs. Coupled with our renowned product quality, the revolutionary GJ 9 tank cleaning machine designed-in durability allows its use in rugged applications in the harshest environments.

The GJ 9 is a high-quality tank cleaning machine. Originally designed for tote cleaning applications, it is also perfect for other small and mid-sized tank cleaning. Its 360° spray pattern provides thorough scouring of the entire tank or tote, reducing operating time and costs. 

At an unbelievably low price, the GJ 9 tank cleaning machine sets the standard for cost-effective impingement tank cleaning and tote washing.

Product Details:

Tristar Spray Dryer cleaning systems are designed to eliminate manual cleaning of spray dryers and reduction in time required for cleaning. Multiple spray dryers can be cleaned with a single system. These systems are designed and manufactured based on the product handled, size of the spray dryer, frequency of cleaning, wash fluid to be used for cleaning.

Product Details:

We supply 360 Degree High Impact Tank cleaning machines and systems which are used for cleaning Reactors, Mixers, all kinds of tanks , process vessels etc without manual entry into confined spaces. 

Based on the application we select the best suited 360 degree impingement machine ,flow and pressure. 


Our largest industrial tank cleaner, the GJ 4 tank cleaning machine is designed to clean larger-sized tanks with diameters from 15 to 100+ ft. (30+ m). Developed and upgraded from the proven Gamajet III, the GJ 4 is a hydraulically driven rotary tank cleaning machine that revolves 360° in both horizontal and vertical planes. Synchronized solid jets provide a tight and thorough scouring pattern covering all interior tank surfaces in one complete cycle.

The GJ 4 is available in stainless steel with a choice of oil-lubricated or flow-thru (wash fluid lubricated) gearboxes. Gear trains are designed to maximize wear life which offers improved reliability and reduced downtime.

With a choice of twelve nozzle sizes, various hydraulic turbines and stators along with two gear systems, the GJ 4 offers a wide operating range of flow rates, nozzle rotation speeds, and wash cycles. The GJ 4 is fully capable of high concentration chemical recirculation cleaning or high pressure/low volume water jet scrubbing in fixed CIP automated systems.

Product Details:

We design and manufacture cleaning systems based on the application. The reactor cleaning systems are designed for cleaning the internals of the reactor without man entry. The designing and selection of the Rotary Jet Head is based on the following parameters.

1. Residue in the reactor to be cleaned.
2. Size of the nozzle available to insert the Rotary Jet Head.
3. Distance to be covered by jet -Diameter and Height.
4. Impingement force required to clean the tank internals.
5. Obstructions in the reactor Agitator, Coils etc.
6. Wash fluid used for cleaning.

Product Details:

We design customised CIP systems for food applications for cleaning various types of process / mixing vessels. A detailed study of the current cleaning method and its drawbacks is done along with understanding your requirements from CIP system to be installed. Based on above systems are designed to ensure CIP goals such as elimination of confined space entry, non manual cleaning, reduction in cleaning time, reduction in chemical usage or reduction in water consumption are met.

Product Details:

We were approached by a paint manufacturing company who were actively looking for a solution to eliminate manual handling of solvents. They were cleaning the paint mixers manually with solvents. This was a major health hazard for the personnel involved in cleaning.

Additional Information:

• Item Code: -
• Production Capacity: As per client requirement
• Delivery Time: 1 - 2 week
• Packaging Details: Wooden crate

Product Details:

The revolutionary GJ A6 Tank Cleaning Machine is designed for permanent installation and to provide true germ and bacteria-free cleaning to meet the demands of the beverage, food, pharmaceutical and personal care products industries. The design completely eliminates all areas for potential bacteria growth, making it ideal for sanitary cleaning applications. 

Variable flow rates and a consistent 360 degree spray pattern ensure reproducible and repeatable cycles that provide thorough and verifiable cleaning. Its compact size fits through a standard 3 in. (76.2 mm) sanitary fitting, and its light weight makes for easy handling and maneuverability.

The GJ A6 is patented and represents the first validatable method of providing true aseptic tank cleaning from a permanently installed impingement cleaner for sanitary applications.

Additional Information:

• Production Capacity: -
• Delivery Time: 1 -2 week
• Packaging Details: Wooden box

Tristar Engineering & Chemical Co. established in the year 1979 is promoted by highly qualified technocrats with vast experience & managed by qualified & experienced engineers are engaged in manufacturing, trading and exporting of Inline Heater,etc

Product Details:

A couple of Pharmaceutical companies wanted to eliminate manual entry into their underground water tanks. Typically Underground water tanks are cleaned by manual labour who enter these tanks and manually scrub the walls with sodium hypochlorite solution. 100% coverage is not possible manually and also the consistency of cleaning is also not same.

Problem

• Man Entry in confined space.
• Cleaning performance.

Solution

• Mobile CIP system capable of cleaning all the water tanks on the facility through recirculation of wash fluid reducing the chemical and water requirement.

Benefit

• Elimination of Man Entry in confined space.
• Reduction in cleaning Time.
• Reduction in use of Chemicals.

Additional Information:

• Production Capacity: Upto 10 Meters Dia Tank
• Delivery Time: 8-10 Weeks