Industrial Heater

Product Details:

Circulation Heating System or Pre Heating modules are used for circulating Thermic fluid, Brine, Hot water and other fluids to increaase or maintain the temprature of process side indirectly.

Our Circulation Heating System or pre heating modules are used in Engine Jacket water heating, Thermic fluid heating etc.

The systems comprise of Electric Heater with Pump, Instrumentation and Control Panel. These suystems are custom built as per the applcaition requirement.

Kindly contact us for more details with details of your applcation.


Note: Price can vary as per Customer Design

Additional Information:

• Production Capacity: 900
• Delivery Time: 4-6 weeks
• Packaging Details: Crate or Wooden Box Packing as per client requirement

Product Details:

Oil Immersion Heaters are designed for direct contact heating of fluid. They are immersed in oil to be heated and hence heat transfer efficiency is at its optimal. Oil Immersion heater also known as Storage Heater or Tank Heater as they are used in storage tanks to heat the oil to desired temprature to make it pumpable.

Immersion Heaters are also known as Mat or Floor Heaters and are used to maintain or raise the temperature of liquids in tanks or process vessels. These have to be installed at a level below the outlet of the tank / vessel so that the heaters is fully submerged in the liquid at all times.

Tristar Immersion Heaters are available in Tubular as well as cartridge type. Within tubular we have a range of tube diameters to suit your application watt density, similarly in cartridge type we can provide Open Bobbin type or SS Sheath cartridge type.

Tristar Heaters are available in various mounting options– Threaded Screw plug , Over the Side, Flange – Standard and customised.


Note: Price can vary as per Customer Design

Additional Information:

• Delivery Time: 1 - 2 week
• Packaging Details: Wooden box as per client requirement

Product Details:

Threaded Screw plug immersion heaters consist of tubular elements brazed or welded to the plug/ tube sheet. They are screwed to a coupling welded on the tank or to the threaded opening in the tank wall.

Tubular heaters are efficient as they ensure 100% of heat generated is transfered to the fluid immersed in. The heating elements are tubular which can be of various diameters and lengths based on the applciation equirement.

Standard Sizes available are 2", 2 1/" and 3". Flame Proof Terminal box can also be supplied for use in Hazardous areas.



Note: Price can vary as per Customer Design

Additional Information:

• Packaging Details: wooden box

Product Details:

We manufacture Flame Proof Heaters to be used in Hazardous areas with explosion proof Terminal box and Junction box. For smaller sizes upto 3" Flange / BSP Threading only terminal boxes are provided, for bigger sizes Terminal box and junction box both are provided. 

The heaters are custom design to suit the application . We can provide Immersion Heaters, Outflow /suction heaters and circulation heaters with Explosion Proof Terminal and Junction Boxes. 

MOC of the Sheath pipe we provide is SS 304 / 316 on request we can provide Incoloy or Titanium.

MOC of the Body can be Carbon steel or Stainless Steel depending on the applciation requirement. All heaters come with thermowell for installaing Thermostat or RTD probe, we generally provide 2 Thermostats or RTDs for each heater, 1 for control and other for safety. 

Please contact us for more details on the explosion proof heaters.



Note: Price may vary as per customer design

Additional Information:

• Production Capacity: 96000
• Delivery Time: 4-6 weeks
• Packaging Details: Crate or Wooden Box Packing as per client requirement.

Product Details:

Bobbin Heater are inserted in Tube or Casing pipe and used for indirectly heating products. These offer a large heating area to the liquid or semi-solid to be heated. Material such as oil, wax, fats and bitumen require low heater surface temperature to prevent product degradation. For these applications the Ceramic Bobbin heater is ideal.

A Feature of this type of heater is that it may be removed for repair or replacement without draining the contents of the vessel.
In this kind of heaters the elements / insulators are made from typical properties of ceramics such as cordierite, steatite and etc. These have excellent physical, thermal & electrical properties. These elements are very easy to replace. As these elements are designed to have a very low watt density on the casing pipes thus they ensure a longer life for the elements.

Features

• Insulators made from typical properties of ceramics such as cordierite, steatite, etc.
• Excellent physical, thermal and electrical properties.
• Easy replacement.
• Very low watt density on casing pipes ensures longer life of elements.
• Available from 3 kW to 240 kW
• Watt Density: 1 w/cm² to 1.5w/cm² (6.45 to 9.6 w/in².)
• Custom made to suit your requirements
• Two thermostats one for Safety and another for Control

Note: Price can vary as per customer design

Additional Information:

• Delivery Time: 1 week

Product Details:

Suction or Outflow Heaters are ideal for storage tanks where they are used to draw viscous liquids / oils at a pre requisite temperature. For large Tanks these heaters are installed horizontally, these can also be used to maintain the temperature of the tank by circulating the heated oil back to the tank. These heaters have the capacity of Instant Heating within minutes from a Cold Start. These are custom built to suit application requirements. Available capacities of these heaters are from 3 KW to 200 KW. Suction heaters are also known as outflow heaters.
Suction Heater are specifically designed to heat only that amount of material that is to be pumped from a large storage tank. The outlet nozzle is attached to the pump suction. The heater heats the material inside the heater body which is then drawn through the heater into the suction side of the pump.


Application Outflow / Suction Heaters
Used in tanks from which viscous fluids are to be pumped. 
•        HFO / FO
•        Asphalt 
•        Molasses. 
•        Tar
•        Other high viscosity Materials. 

Features

•        Designed to heat viscous fluid as it flows through the heater to bring it to pumpable temperature 
•        Used in large storage tanks to provide for quick flow through heating of viscous materials 
•        Preferable Watt density offered 0.75 to 1.5 w/cm² or 4.8 to 9.6 w/in²
•        Two thermostats one for Safety and another for Control
•        RTD available on request. 
•        Replaceable heating element type to be able to replace when required without emptying the contents of the tank. 
•        Element construction - Tubular or Cartridge 
•        Connection type - Flanged 

Advantages of Tristar Suction / Outflow Heaters.

•        Heating elements easily replaceable without dismantling the heater body
•        Replacement of heater elements without draining the tank
•        Customized to suit your application taking into consideration process parameters.
•        Optimal watt density for long trouble-free life, no charring / coking of fluid.
•        Two thermostats / RTD one for control one for safety
•        1 kW to 200 kW single heater, higher capacities can be designed and manufactured 

Note: Price can vary as per customer design

Additional Information:

• Delivery Time: 3 - 4 Weeks
• Packaging Details: Wooden Box Packing

Product Details:

We manufacture Cartridge Heater Elements for use in Immersion heaters. Tristar make cartridge heaters are designed for low watt density, by keeping the watt density low the life of the heaters is improved. Another advantage of low watt density is the product to be heated is not charred or burnt becuase of instant excess heat.

We manufacture Cartridge elements of sizes 32 mm Dia to 80 mm. The resistance wire is inserted into Bobbins of various sizes and these are then inserted in to SS Tubes which are filled with MGO Powder and sealed.

Please contact us for your erquirement, we shall be happy to serve



Note: Price can vary as per Customer Design

Additional Information:

• Delivery Time: 2-3 Weeks
• Packaging Details: Crate or Wooden Box Packing

Product Details:

We offer Explosion Proof Pipeline Heater.

The heating element is made of seamless stainless steel pipe as a protective sleeve, high temperature resistance alloy wire and high-purity crystalline magnesium oxide powder, processed by a compression process, and the control part adopts advanced digital Circuits, integrated circuit triggers, etc.

Additional Information:

• Production Capacity: 60 Units
• Delivery Time: 4-6 Weeks
• Packaging Details: Wooden Box or Crate as per your requirement

Product Details:

We have developed Air Heaters which are used for removing moisture from Motors which are too big to be moved and heated in the oven.
The complete set would contain Air Heaters , control panel with temprature setting, All components mounted on movable skid.
We can customise the heaters to suit your applciation. Please call us to discuss your application.



Note: Price can vary as per Customer Design

Additional Information:

• Production Capacity: 96000
• Delivery Time: 2-4 Weeks
• Packaging Details: Crate or Wooden Box as per client requirement.